Optimize plant order scheduling for a Fortune 500 Products Manufacturer
Plant order schedules are optimized across machine constraints, BOMs, and delivery SLAs with near-real-time planner updates.
Workflow snapshot
The agent continuously reads unscheduled orders and ingests order parameters, SKU specifications, current schedules, and machine or line constraints.
It builds optimized schedules per order and alerts scheduling teams with concise, natural-language rationales for each change.
Volume: 40,000 orders scheduled weekly across 19 machine types.
Key outcomes
Plans surface rationale so planners can approve or override confidently.
- Reviews unscheduled orders on a cadence and maps components to required machines.
- Assesses machine throughput, changeovers, and special manufacturing requirements.
- Builds optimal machine selection and component sequencing to hit delivery deadlines.
- Notifies plant operators with natural-language schedule summaries.
Controls applied
Keeps production synchronized to demand while reducing manual scheduling effort.
- Constraint checks run before committing schedules (machine availability, BOM validity, deadlines).
- Fallbacks and rebalancing kick in when inputs change mid-cycle.
- Operational logs align to QA and maintenance reviews.
Data and constraints
Produces schedules that respect both plant realities and customer commitments.
- Brings order backlog, BOMs, routings, and machine calendars into a unified view.
- Accounts for setup times, changeovers, and maintenance windows.
- Considers delivery SLAs and prioritizes by promise date and customer tier.
Exception handling
Planners stay informed and make the final call on edge cases.
- Capacity shortfalls escalate to planners with alternative slot options.
- Material shortages flagged with downstream impact.
- Rush orders injected with explicit trade-offs and required approvals.
Rollout playbook
Builds trust with operations by proving improvements in a controlled scope.
- Start with one line or product family to tune constraints and approvals.
- Track schedule adherence, changeover reduction, and on-time delivery lift.
- Gradually expand to all lines once planners are satisfied with plan quality.
Ready to explore
Map this to your workflows
Walk through your back-office operations, systems, volumes, and guardrail requirements. We'll map the workflow, controls, and rollout plan.
